One reduction worm gearing provides high ratio reduction with few moving parts in a close-coupled small drive. The right angle set up of driving-to-driven machine takes a minimum of space. Input and result shafts can be prolonged in either or both directions in horizontal or vertical arrangements adaptable to any installation requirement. Efficient motor speeds are decreased to gradual speed requirements of many industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Metal Housings
Products
The exclusive use of the involute Helicoid Thread form (with leaving side contact) on the worm and gear offers high efficiencies, and long service existence. The hardened floor and polished alloy steel worm develops a soft, work hardened surface area on the bronze gear. Because of this worm gears put on in and improve with extented service while various other gears are deteriorating. Ever-Power offers a wide selection of model configurations, sizes, ratios, and accessories from our standard products.
Fabricated Designs
If the application involves serious shock loads or feasible housing damage from external sources (as in steel mills or mobile gear applications) Ever-Power can provide fabricated steel housings with up to a 48″ center distances. Fabricated housings provide maximum rigidity and strength which allows the transmitting of higher horsepower amounts than are possible with regular cast iron systems. Extra heavy aspect plates connect the worm and gear shaft bearing supports, assuring appropriate meshing of the gear under all load circumstances. In smaller sizes, fabricated metal reducers are interchangeable with Ever-Power regular cast iron reducers.
Custom Designs
Ever-Power can provide custom velocity and reversed engineered reducers for the application, be it a new project or a direct drop-in alternative to a competitor’s rate reducer. Fabricated steel reducers allow Ever-Power to complement a competitor’s footprint, centerline, and shaft elevation allowing a direct drop-in alternative saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are manufactured from phosphorous bronze. Our style also incorporates a hardened, surface and polished alloy steel worm. This mixture develops a smooth, work-hardened mating surface of the bronze gear which boosts with prolonged service.
Worm gearing is a class of equipment reducers that utilizes right angle, nonintersecting shafts. This form of reducer provides simple and quiet procedure and permits the possibility of large rate reductions. These gears can be found from share in a wide selection of ratios, from as low as 4:1 to as much as 3600:1. The small design and structure allows worm gear reducers to be positioned in a comparatively small space. Thus, very high reductions in a restricted package size can be achieved with this configuration. Our worm gear features the continuous sliding tooth action between worm and the teeth. This increases the tolerance for heavy loads and shock loads. Worm gear drives offer users high reducing convenience of relatively low cost when compared to some other types of gearing.
The utilization of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that use worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm gear reducer gearbox series base on years of encounters uses designed teeth surface with unsurpassed torque transfer functionality with great functionality, efficency and price.Worm gear system transmits power through sliding get in touch with, leading to extremely low vibration , noise, small backlash and self-locking property
-Housing:Onetime we casting creats great rigidity for severe impacts. Outer cooling fins and internal lubrication oil diversion channel design to improve heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, then for precision tooth grinding to make sure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one kind of reduction gear box which includes a worm pinion insight, an output worm gear, and features a right angle output orientation. This kind of reduction gear package is generally used to have a rated motor quickness and produce a low speed result with higher torque value based on the decrease ratio. They often times can resolve space-saving problems since the worm gear reducer is among the sleekest reduction gearboxes available because of the small diameter of its result gear.
worm gear reducerWorm equipment reducers are also a popular type of rate reducer because they offer the greatest speed decrease in the tiniest package. With a higher ratio of speed decrease and high torque result multiplier, it’s unsurprising that lots of power transmission systems make use of a worm equipment reducer. Some of the most common applications for worm gears are available in tuning instruments, medical screening equipment, elevators, protection gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission provides two sizes of worm equipment reducer, the SW-1 and the SW-5 and both can be found in a range of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are manufactured with tough compression-molded glass-fill up polyester housings for a long lasting, long lasting, light weight speed reducer that’s also compact, noncorrosive, and nonmetallic.
Features
Our worm equipment reducers offer an option of a good or hollow result shaft and show an adjustable mounting position. Both SW-1 and the SW-5, however, can withstand shock loading much better than other reduction gearbox styles, making them perfect for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also referred to as worm gearbox or worm acceleration reducers. Worm equipment reducers are utilized for speed reduction and raising the torque for electric engine drives. You can choose to attach your NEMA engine to the reducer utilizing the NEMA C face flange or use a coupling. If you need a coupling for the result or input shaft discover our coupling section for selecting a coupling. We offer four assemblies left hands and right hand and double result shaft and shaft input and shaft output. Interchangeable with many worm gear manufactures. See data sheet in product overview for diamensions. If you don’t see your type, please Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC worm gear speed reducer Motors
Ever-Power DDVM series triple-reduction worm gear acceleration reducers can be found in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers are available in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are well suited for water/waste-water gear drive applications such as for example thickeners and clarifiers, which need a vertical down shaft. Other obtainable configurations also make Ever-Power triple decrease reducers perfect for use on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or additional process or materials handling systems where huge torques/slower speeds are needed.
These reducers are also available with a helical major reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow quickness, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Description
The HDR Series worm gear reducers are found in low to moderate horsepower applications to reduce speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive models are 56C or 145TC flange attach with either right, remaining or dual result shafts or a hollow bore output. The indirect drive versions are shaft input-shaft output boxes for make use of with sprocket or pulley drive systems. They offer an effective low priced solution to speed reduction and increased torque, with higher tolerances for shock loading than helical gear reducers.
In order to decide on a gearbox speed reducer, you will have to determine the mandatory torque and assistance factor for the application. Click on “Specs” above for a table that will assist in determining the service aspect. For service elements above 1.0, multiply the required torque by the program factor.
Our regular 700 Series – the heart of Ever-Power quickness reducer product line – has been serving industry reliably for over 40 years. Its confirmed modular design has set the industry standard for efficiency and is the most imitated item in the current worm gear velocity reducer market. But why accept a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting versatility permits installation in virtually any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, as well as greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
TheIncreased Quality! Industrial Ranked! Inexpensive!One-piece gearcase, without exterior ribs, is made of close-grained cast iron and provides for rigid equipment and bearing support. In addition, it offers excellent high temperature dissipation.Double lip, spring-loaded seals guard against oil leakage and stop dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater strength.High tensile strength cast bronze worm wheel and hardened and floor alloy steel worm made intregal with the shaft for lengthy and trouble-free life.Oil sight gauge for simple maintenance (not available on sizes 25 and 34).Factory oil packed.Every unit test run prior to shipment.Universal mounting with bolt-on feet.Highly modifiable design.All this at substantially decrease prices than you have been accustomed to paying for reducers of lesser quality. Less